Warehouse & Industrial.

Add floor space without extending the building.

A warehouse mezzanine floor creates space for storage, production, picking or offices above the current operation. The steel structure is developed from the working loads, access routes and warehouse layout.

Use the height inside a warehouse or factory for storage, production or handling while keeping the floor below available for operations.

Warehouse mezzanine floor carrying racking and palletised stock

Warehouse loads and layout

The mezzanine floor layout brings working loads, racking, equipment, access and warehouse movement together.

Warehouse mezzanine design inputs

01. Storage, production or office use
02. Load requirements
03. Racking and shelving layout
04. Stairs and goods access
05. Pallet gates where required
06. Column positions
07. Movement below the floor
08. Edge protection and handrails
09. Existing slab and building
10. Site access and installation

Create working space within a warehouse or industrial building.

Warehouse floor space

Add storage, production or handling area inside the current building.

Working loads

Develop the steel structure for the stock, equipment, people or processes it needs to support.

Goods and staff access

Include stairs, pallet gates and movement routes in the warehouse layout from the start.

Warehouse layout

Locate columns and access points for the racking, equipment and activity below the mezzanine.

How warehouse mezzanine floors can be used

Bulk and pallet storage

Create a raised storage area for bulk goods, pallets or seasonal stock, with load requirements confirmed during design.

Racking and shelving

Arrange long span shelving or pallet racking on the mezzanine for stock access and picking routes.

Order picking and packing

Move picking, packing or fulfilment work to a dedicated level and free space below for movement and dispatch.

Raised offices and control rooms

Place supervisor offices, dispatch desks or control rooms above the floor, close to the operation below.

Production and assembly support

Create dedicated space for assembly, line feed or work in progress close to the main operation.

Parts, spares and archive

Move parts, tools, spares or records to an organised upper level and release ground floor space.

Warehouse mezzanine layout and access.

Building clearances

Available height, slab information and access routes are recorded for the warehouse floor.

Working loads

The steel structure is developed for the stock, equipment, people or processes the mezzanine needs to support.

Racking and movement

Column positions, decking, stairs and gates are coordinated with racking, picking routes and equipment movement.

Installation zones

Delivery access, assembly areas and any operating restrictions are agreed for the site programme.

Mezzanine World transformed unused space in our facility into a practical storage and production area. The project was completed professionally and with minimal disruption to our operations.”

Operations Manager

Manufacturing Client

The additional floor space has significantly improved our storage capacity and workflow. The team delivered exactly what was promised.”

Warehouse Manager

Logistics Company

We needed additional stock storage without relocating. Mezzanine World provided an affordable solution that maximised our existing premises.”

Business Owner

Retail Sector

From design through to installation, the process was smooth and professional. The finished structure is solid, safe and built to a high standard.”

Facilities Manager

Industrial Client

Floors we have put to work.

Distribution centre doubles pick capacity

A full pick and pack level added above existing racking with zero downtime on the floor below.

Manufacturer reclaims production space

Spares, tooling and archive lifted onto a 750 kg/m² mezzanine, returning prime floor to the line.

Logistics operator avoids relocation

Up to 100% more storage added inside the existing building for a fraction of the cost of moving.

Talk to us about your space.

Phone

033 346 0634

General enquiry

info@mezzanine.co.za